Not all tactical gear is created equal, and the materials used make a big difference. From harsh weather to heavy use in the field, your gear needs to be held up under pressure. That’s why it’s important to understand what your gear is made of.  

Some materials are built for strength, others for flexibility, and some offer a balance of both. In this guide, we’ll break down the most common materials used in tactical gear and how they impact durability, comfort, and performance, so you can make smart choices that last. 

What Makes a Material “Tactical”?  

Tactical materials are chosen for a purpose. They hold together under force, stress, and the elements. This means more than just strong fibers. It means reinforced stitching, tear-stop patterns, and coatings that repel water or oil.  

True tactical gear uses blends that resist UV exposure, mildew, and rapid tearing. Materials weren’t made for fashion. They were made for failure points and to hold their ground when things go wrong. 

Body Armor: The Core of Protection 

Body armor is the most critical component of tactical gear, designed to protect the wearer from ballistic threats ranging from handgun rounds to high-powered rifle ammunition.  

Redemption Tactical offers several levels of body armor, each utilizing specific materials tailored to the threat level. 

Level III Plates: Ultra High-Density Polyethylene 

For Level III protection, we use ultra-high-density polyethylene on plates. Polyethylene is a synthetic fiber known for its exceptional strength-to-weight ratio, making it one of the strongest materials relative to its density.  

It is also highly resistant to impact and abrasion, making it ideal for tactical applications. 

• Protection: Level III plates are designed to stop rifle rounds, providing reliable defense against common rifle threats without the bulk of ceramic plates. 

• Durability: Polyethylene plates are more flexible than ceramic and can often withstand multiple impacts, depending on the design, making them more durable in certain contexts. 

• Why Chosen: Polyethylene is lightweight, allowing for greater mobility, which is crucial in tactical operations where speed and agility are paramount. 

Level IIIA Soft Plates: Kevlar or polyethylene 

Level IIIA soft plates, used in products like backpacks, are typically made from Kevlar or polyethylene. Kevlar, a para-aramid fiber, is renowned for its strength and heat resistance, making it a staple in soft body armor. polyethylene, used in both soft and hard armor, offers similar protection with less weight, making it increasingly popular. 

• Protection: Level IIIA plates stop handgun rounds and fragments, making them suitable for everyday carry or situations where lightweight protection is needed. 

• Durability: Both Kevlar and polyethylene are durable in soft armor applications, capable of withstanding multiple impacts and maintaining flexibility for comfort. 

• Why Chosen: These materials provide a balance of protection and wearability, ideal for concealed or low-profile applications. 

Carriers and Gear: The Backbone of Utility 

While body armor provides protection, carriers and other gear ensure that essential equipment is accessible and secure. The materials used in these components must be durable, lightweight, and functional to support the demands of tactical operations. 

Mil-spec Fabric 

Carriers, such as the Crusader 2.0 Plate Carrier, and accessories like pouches are made from mil-spec fabric, likely a high-denier nylon or polyester blend. The rating refers to the thickness and weight of the fabric, with higher numbers indicating greater durability and resistance to abrasion, tears, and environmental factors. 

• Performance: This fabric is chosen for its ability to withstand harsh conditions, including extreme temperatures, moisture, and physical stress. It is also resistant to mildew and UV damage, ensuring longevity. Features like MOLLE (Modular Lightweight Load-carrying Equipment) systems, used in Full Battle Belt Kit, allow for customizable attachment of gear, enhancing functionality. 

• Durability: Mil-spec fabric is a standard in tactical gear due to its ability to endure rugged use without compromising shape or functionality. 

• Why Chosen: Its proven reliability in demanding environments makes it ideal for plate carriers and pouches that must hold up under heavy use. 

Synthetic Leather for Gloves 

Synthetic leather like Crusader gloves, often made from polyurethane or PVC, offers several advantages over natural leather, including water resistance, ease of cleaning, and affordability. It provides a durable surface that maintains grip even when wet or dirty, which is crucial for handling weapons and equipment. 

• Performance: Synthetic leather balances durability with flexibility, ensuring that gloves remain comfortable and functional during extended use. 

• Protection: It protects the hands from abrasions and wear while providing a secure grip on tools and firearms. 

• Why Chosen: The material’s durability and grip make it ideal for tactical gloves, where dexterity and reliability are essential. 

Comparison with Other Materials 

Care & Maintenance 

• Use mild soap and cold water for gentle cleaning to preserve the fabric’s water-resistant coating. 

• Avoid harsh chemicals like bleach to prevent damage to durability and protective properties. 

• Air dry in a shaded area or use low-heat tumble drying to maintain fabric integrity. 

• Regularly inspect for wear, such as frayed stitching, and repair promptly. 

• Store in a dry, well-ventilated area to prevent mildew and ensure longevity. 

Conclusion 

Whether it's rugged nylon for lasting toughness, high-grade polyester for lightweight strength, or reinforced mesh for added flexibility and airflow, each option serves a specific purpose. Understanding these materials helps you pick gear that fits your mission, environment, and comfort needs. 

Ready to equip yourself with top-tier tactical gear? Visit Redemption Tactical to explore our durable plate carriers and body armor designed for high-performance protection.  

Shop now to ensure you’re prepared for any mission.  

FAQs (Frequently Asked Questions)

Q: What material is most durable for tactical use? 

A: Mil-spec fabric excels in abrasion resistance for carriers, while Polyethylene in Level III plates offers top ballistic durability. 

Q: Is ripstop nylon strong enough for field gear? 

A: Yes, Ripstop nylon is suitable for lightweight Redemption Tactical pouches, but their 1000D fabric carriers are stronger for heavy field use 

Q: How does Kevlar hold up over time? 

A: Kevlar soft armor resists impact but degrades with UV exposure. Store in a dark, dry place and check regularly. 

Q: Are waterproof fabrics breathable? 

A: Redemption Tactical’s 1000D fabric has water-resistant coatings but limited breathability. For breathable options, pair with ventilated gear. 

Q: Should I choose weight or protection? 

A: For mobility, choose Redemption Tactical’s lightweight Polyethylene plates. For high-threat roles, prioritize their robust carrier systems. 

Q: Is leather still relevant in tactical gear? 

A: Yes, Redemption Tactical’s synthetic leather gloves offer durability and grip, ideal for weapon handling and rugged tasks.